Reasonable TBLS Equipment

In the lead-acid battery material manufacturing industry, tribasic lead sulfate (TBLS) is a crucial additive, and its production process involves multiple steps, including reaction, filtration, and drying. Reasonable TBLS Equipment is an equipment monitoring and control system specifically developed for TBLS production lines.

This Reasonable TBLS Equipment uses Siemens WINCC V7.3SE industrial configuration software as its core platform. It communicates with field devices via a PLC to achieve functions such as production status monitoring, temperature control, motor control, and production data recording.

As a China factory, we integrate equipment control through an industrial automation system, enabling Reasonable TBLS Equipment to provide stable production monitoring capabilities within the TBLS production line, helping the company centrally manage the operating status of critical equipment.

TBLS Production Line Process Overview

Step 1: Slurry Reaction

Start the slurry reactor, add lead oxide and water in the correct proportions and mix thoroughly. The mixture is pumped to the reaction vessel, and after the reaction is complete, it enters the impregnation vessel.

Step 2: Filtration and Dewatering

The TBLS slurry in the impregnation vessel is pumped to a plate and frame filter press. After approximately 1–2 hours of filtration, flakes are formed and the water is removed.

Step 3: Flash Drying

The material is dried using a gas-fired hot air furnace, flash dryer, and blower system, ultimately forming a white powdery tribasic lead sulfate product.

Product Collection

The dried powder is collected through Cyclone 1# and Cyclone 2# and then packaged.

Control System Structure

Equipment

Rongsheng Reasonable TBLS Equipment provides a complete industrial monitoring interface, helping operators understand the real-time operating status of production equipment.

Main Control Interface

Welcome Screen

Displays the connection status of the PLC and WINCC systems, providing basic information during system startup.

Production Status Screen

Displays equipment operating status:

Green: Equipment Running

Gray: Equipment Stopped

Also displays key production parameters:

Reaction Kettle Temperature

Flash Drying Temperature

Hot Air Furnace Temperature

Fan Motor Current

Parameter Setting Screen

Used for controlling production equipment operation and parameter settings, including:

Temperature Control

Motor Control

Pulse Control

Equipment Start/Stop Control

Control Module Functions

Temperature and Current Monitoring Module

This area displays temperature and motor current data for each production area.

Temperature Control Module

Each heating device has independent control functions, including:

Start/Stop Control

Temperature Setting

Temperature Hysteresis Protection

For example: Flash drying temperature set to 450°C; Upper limit hysteresis value 3°C; Lower limit hysteresis value 2°C

The system automatically stops heating when the temperature exceeds 453°C and restarts when the temperature drops below 448°C.

Motor Control Module

Each motor is equipped with independent start and stop buttons, and the equipment operating status is displayed:

Green: Running

Red: Stopped

Screw Conveyor Control

The storage bin screw conveyor supports:

Local Control

Remote Control

Computer Control

Pulse Control System

The pulse control system in EquipmentRongsheng Reasonable TBLS Equipment is mainly used for dust removal system control.

The pulses are divided into three groups:

12-way pulse

3-way pulse

5-way pulse

Parameter settings include:

Interval Time: Typically 60 seconds

Pulse Width: Typically 2–3 seconds

Technical Advantages: Industrial Automation Control

Through PLC and WINCC system integration, centralized monitoring and control of production equipment is achieved.

Real-time Production Data Monitoring

EquipmentRongsheng Reasonable TBLS Equipment can record temperature, current, and equipment operating status for convenient production management.

Alarm System

When equipment malfunctions, the system displays the corresponding equipment information on the alarm interface.

Parameter Access Control

The system uses username and password access control to ensure the security of critical production parameters.