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New Yellow Lead Production Line
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Product Description
The yellow lead production line features and performance: This line converts lead ingots into lead dioxide, which is then oxidized again in a yellow lead powder sintering furnace to produce qualified yellow lead powder. This production line was developed by integrating advanced concepts and technologies from international peers and in line with the demands of modern society. It can meet the demand for yellow lead powder production both domestically and internationally, while remaining dust-free. Specifications comply with HG/T3002-1997.
In the ever-evolving manufacturing industry, efficiency and precision are paramount. New Yellow, a market leader in lead production, introduces the New Yellow Lead Production Line, designed to meet the highest standards of quality and output. This comprehensive guide will provide an in-depth look at the features and benefits of our advanced production line, tailored to the needs of local manufacturers and industrial plants.
Product Performance and Features:
This production line converts lead ingots into lead dioxide, which is then oxidized to produce qualified yellow lead powder through a secondary oxidation process in a yellow lead powder sintering furnace. This production line was developed by integrating advanced concepts and technologies from international peers and in line with the requirements of modern society. It can meet domestic and international demand for yellow lead powder production and is dust-free. Specifications comply with Q/3212GTC01-2006.
Process flow: Automatic lead loading cart, lead melting pot, Barton powder making, electronic pulse, coarse material separation, star valve, yellow lead furnace, cooling and conveying, air flow screening, and finished product packaging.
Equipment Configuration (One Set)
Overview of the New Yellow Lead Production Line
The New Yellow Lead Production Line is engineered to offer a seamless production process, from raw material handling to the final product. With over 20 years of expertise, our team has crafted a system that not only meets but exceeds industry standards.
Key Features
· High-Quality Raw Materials: Utilizing premium lead materials ensures consistent product quality.
· Automated Process Control: Advanced sensors and AI-driven algorithms monitor every stage of production.
· Environmental Compliance: Equipped with state-of-the-art emission control systems to minimize environmental impact.
· Energy Efficiency: Optimized for reduced energy consumption without compromising output.
· Customizable Configurations: Tailored to meet specific production needs and capacity requirements.
1. Barton Milling Section
|
Sequence Number |
Device Name |
quantity |
power |
Material |
parameter |
|
1 |
Automatic lead conveyor |
1 |
1.5 |
Q235 |
Harbin bearings, Deneng motors (first-level energy efficiency), and reducer oiling treatment |
|
2 |
Lead melting furnace |
1 |
15 |
310Sstainless steel |
Internal heating and external heating are both available. The equipment is designed for a temperature range of 0-550 degrees. The material is 321 No Stainless steel (withstands temperature of 780 degrees) with temperature sensor |
|
3 |
Burner burner |
1 |
/ |
|
Riello Burner |
|
4 |
oxidation furnace 1500 (cover plate δ16 Flange δ25 ) |
1 |
45 |
310S Stainless steel, Bucket δ14 Bottom δ40 |
310s Stainless steel (withstand temperature of 1180 degrees), barrel δ14 bottom δ40, DeNeng motor (one Grade energy efficiency), Harbin bearings, the equipment is designed to operate at a temperature of 0-600 degrees, with temperature sensors Device |
|
5 |
Oxidation furnace basics |
1 |
/ |
Foundation cover |
Insulation without leakage |
|
Sequence Number |
Device Name |
quantity |
power |
Material |
parameter |
|
6 |
MC-Ⅱ-108 dust collector |
1 |
2.2 |
Q235δ3 |
Filter area 65 Square, dust concentration <15g/m3, efficiency 99.5% |
|
7 |
15KW fan |
1 |
15 |
9-19-5.6 15KW |
Air pressure 7400, flow 3200, DeNeng motor (first-level energy efficiency) |
|
8 |
Star-shaped discharge valve |
4 |
1. 1*4 |
Mechanical and electrical separation |
Mechanical and electrical separation,4 liters/rev |
|
9 |
400 cyclone separator |
2 |
/ |
Q235δ3 |
Filter area 90 Square, efficiency 92% |
2. Yellow lead powder making section
|
Serial number |
Device Name |
quantity |
power |
Remark |
Remark |
|
1 |
Yellow ochre furnace ( 7.5 meters long rice) |
1 |
55 |
500 welded pipe |
310s Stainless steel (withstand temperature 1180 degrees), Deneng motor (first-level energy efficiency), Hal Bin bearings, the equipment is designed to operate at a temperature of 0-730 degrees |
|
2 |
Cooling screw conveyor |
1 |
1.5 |
φ159,2 rice |
Q235, conveying speed 350KG/H, material temperature ≤65 DeNeng motor (first-level energy efficiency), Reducer oiling treatment |
|
3 |
Cooling screw conveyor |
1 |
2.2 |
Φ219× 4.5 rice |
304 Stainless steel, conveying speed 400KG/H, material temperature ≤34 degrees, DeNeng motor (first level Energy efficiency), reducer oiling treatment |
3. Crushing Section
|
Serial number |
Device Name |
quantity |
power |
Remark |
Remark |
|
1 |
Silo, screw conveyor |
1 |
1.5 |
|
Storage capacity 1500KG, conveying speed 1T/H, material temperature is normal temperature, DENENG motor (first level Energy efficiency), reducer oil treatment, packaging and dust collection |
|
2 |
Cyclone screening machine |
1 |
2.2 |
Q235 |
Screening capacity ≥500KG/H, screening fineness ≤200Head |
|
3 |
MC-Ⅱ-48 dust collector |
1 |
/ |
Q235δ3 |
Filtration area 48 square, dust concentration <12g/m3, efficiency 99.5% |
|
4 |
Micro-tube dust collector |
1 |
/ |
|
Filtration area 70 square meters, dust concentration <0.03g/m² , efficiency 99.85% |
4. Packaging Section
|
Serial number |
Device Name |
quantity |
power |
Remark |
Remark |
|
1 |
Finished product packaging machine |
1 |
5 |
|
Lead powder, contact materials 304 stainless steel, Teflon treatment |
|
2 |
Fixed driving |
1 |
2 |
|
2 ton |
|
3 |
Storage box |
1 |
/ |
|
304 Stainless steel |
|
4 |
platform |
1 |
/ |
|
|
5. Auxiliary equipment
Electrical appliances, cables: electrical appliances PLC control, manual and automatic modes, with fault alarm Electrical appliances: Delixi contactor, Siemens touch screen, Delixi module, Delixi inverter, main power switch Chint (Delixi)
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