Calcium Stearate Processing Technology
  • Calcium Stearate Processing Technology Calcium Stearate Processing Technology

Calcium Stearate Processing Technology

The Calcium Stearate Processing Technology supplied by Rongsheng is a specialized production solution tailored to a wide range of industries—including plastics, rubber, and pharmaceuticals. It encompasses the entire production workflow: kneading reactions, pulverizing, dust removal, and packaging. Featuring a scientifically optimized equipment configuration, reasonable energy consumption, and user-friendly operation, this system enables the stable production of high-purity calcium stearate products. Drawing upon years of industry experience, we provide both standardized equipment packages and customized technical support. We warmly welcome clients from all sectors to visit our facility for inspection and procurement, and to establish long-term, stable cooperative relationships with us.

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Product Description

As a specialized supplier in the field of calcium stearate production, Rongsheng focuses on the R&D, manufacturing, and supply of Calcium Stearate Processing Technology. We are dedicated to providing our clients with efficient, energy-saving, and eco-friendly end-to-end production solutions. Our Calcium Stearate Processing Technology integrates advanced industry processes and equipment, covering every stage from raw material handling to finished product packaging; it effectively resolves common issues associated with traditional production methods, such as incomplete reactions, insufficient product purity, excessive energy consumption, and dust pollution.

1. Kneading reaction section

This module constitutes the core reaction stage of the Calcium Stearate Processing Technology; it employs a dual temperature control system—utilizing both steam heating and water cooling—to ensure the complete reaction between stearic acid and the calcium source, thereby enhancing the reaction conversion rate and laying a solid foundation for subsequent processing steps.

Serial number

Device Name

Number of units

Remark

Dimensions

weight

power

1

Kneading machine

1

Steam heating

Water cooling

5050*2200*2500

11T

68KW

2

Ultrafine filter

2

Dust and steam filtration SUS304

φ800*1600

0.5T

 

3

Stainless steel material box

6

Semi-finished SUS304

1000*1200*800

1T


Total : 358,000


2. Crushing section

The pulverization stage constitutes a critical link in Calcium Stearate Processing Technology for enhancing product fineness. By employing a self-priming ultrafine pulverizer, this stage achieves high grinding efficiency and uniform fineness, thereby satisfying the diverse fineness requirements of various industries for calcium stearate products while simultaneously minimizing dust generation.

Serial number

Device Name

Number of units

Remark

Dimensions

weight

power

1

Self-priming ultrafine grinder

1

80 Turbine Crusher

2550*1100*1600

2T

50KW

Total : 135,000


3. Dust removal section

The dust removal section serves as a crucial safeguard for achieving environmentally friendly production within the Calcium Stearate Processing Technology. By employing a combined approach of cyclone separation and pulse-jet bag filtration, it effectively filters out dust and vapors generated during the production process, thereby ensuring that emissions meet regulatory standards while simultaneously protecting the health of operating personnel.

Serial number

Device Name

Number of units

Remark

Dimensions

weight

power

 

1

φ350 cyclone

2

Centrifugal dust removal SUS304

Φ500*2800

0.5T

 

2

72 bags of pulses

1

Contains pulse bag controller electronic valve SUS304

1500*2200*3900

2.5T

 

3

induced draft fan

1

9-19-11KW high pressure centrifugal fan

1000*800*1500

0.4T

11KW

4

Star-shaped feeder(stainless steel)

3

2.8-liter outboard

800*400*350

0.4T

4.5KW

5

Storage tank

1

Batching silo fluidizer

φ2100*4000

1.5T

 

6

Star-shaped feeder(stainless steel)

1

4-liter external

900*500*450

0.3T

2.2KW


4. Packaging section

Serial number

Device Name

Number of units

Remark

Dimensions

weight

power

1

Powder valve scale

1

Accuracy ±0.2% FS

1600*1200*2100

 

5KW


The following equipment is not included: material pipes, air pipes, cables, air compressors, gas tanks, etc.

Shipping, travel expenses, food and lodging for the installer are not included.

Laboratory testing is not included.


Calcium Stearate Processing Technology


Calcium stearate is a versatile additive widely used in the manufacturing of plastics, rubber, and other materials to improve flow, reduce friction, and enhance product performance. At TBLS Lab Equipment, we offer advanced processing technologies tailored to meet the specific needs of calcium stearate manufacturers. Our solutions are designed to enhance efficiency, quality, and consistency in your production processes. With over two decades of industry experience, we are committed to delivering high-performance technologies that can elevate your manufacturing outcomes.


Calcium stearate processing technologies are essential for achieving optimal performance in various manufacturing applications. TBLS Lab Equipment offers a range of advanced processing technologies designed to enhance the efficiency, quality, and consistency of your calcium stearate production processes. Our solutions are built to meet the diverse needs of manufacturers, ensuring that you can achieve the best results every time.


Calcium Stearate Production Line

Calcium stearate is a vital additive used in various industries, including plastics, rubber, and pharmaceuticals, to improve flow, reduce friction, and enhance product performance. At TBLS Lab Equipment, we offer advanced calcium stearate production lines designed to streamline and optimize your manufacturing processes. With over two decades of industry experience, our team has developed a comprehensive range of equipment and technologies tailored to meet your specific needs.


FAQs

Q: What is the capacity of the CSX-500 mixer?

A: The CSX-500 mixer has a capacity of 500 kg per batch.

Q: Can the CSP-300 pelletizer produce pellets of different sizes?

A: Yes, the CSP-300 pelletizer offers automatic pellet sizing, allowing for adjustable pellet sizes from 0.5 to 3 mm.

Q: How long does it typically take to dry materials in the CSD-700 drying oven?

A: The CSD-700 drying oven typically completes drying in less than 2 hours for most applications.

Q: Is the CSG-800 granulator easy to maintain?

A: Yes, the CSG-800 granulator is designed with a compact and easy-to-maintain design, ensuring minimal downtime and maximum efficiency.


Hot Tags: Calcium Stearate Processing
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